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My very temporary ball mill

#1 User is offline   robbstech 

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Posted 08 September 2010 - 12:19 PM

Hi all,
I knocked up this wee ball mill today in less than an hour and I though I would share it with you guys but mainly to get your thoughts on it, mainly safety!
Posted Image Posted Image Posted Image

It is basically an electric wheelchair motor with a used sulpher bottle on the shaft. The piece of wood is what holds the bottle to the shaft.

I was just wondering if anyone can see an dangers in my design? Also you can see that it runs on 24 volts which is great for me as no cables are needed when it runs at the bottom of the garden.

Also the white cloth is kitchen towel soaked in cold water to keep the motor cool as it tends to get quite hot.

Also the observant one amungst you will realise that the ball mill is extremely small. This is perfect size for me as I only really want to mill 100g batches at a time. (not due to the "100g rule" but more because it is a really nice number to work with and so easy to measure it out!)

Thanks for looking and please reply!
Rob
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#2 User is offline   PyroPDC 

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Posted 08 September 2010 - 01:01 PM

not bad (if it works for you then thats the main thing, all i would say i wouldnt use a wet cloth as the motor is designed to get rid of the heat using the motor casing but by putting a cloth around it may make it harder to get rid of the heat, causing the motor to work harder and could burn it out.

how long of use can u get out of the 24v battery

This post has been edited by PyroPDC: 08 September 2010 - 01:02 PM

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#3 User is offline   robbstech 

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Posted 08 September 2010 - 01:05 PM

View PostPyroPDC, on 08 September 2010 - 01:01 PM, said:

not bad (if it works for you then thats the main thing, all i would say i wouldnt use a wet cloth as the motor is designed to get rid of the heat using the motor casing but by putting a cloth around it may make it harder to get rid of the heat, causing the motor to work harder and could burn it out.

how long of use can u get out of the 24v battery


I understand about the cloth, also i will get about 10 hours on 2 fully charge batteries but I have 4 so I always have 2 topped up :P

I think I will go ahead and use it, and I will post the results on here tonight aftera full 4 hours mill session!
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#4 User is offline   PyroPDC 

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Posted 08 September 2010 - 01:10 PM

View Postrobbstech, on 08 September 2010 - 01:05 PM, said:

I understand about the cloth, also i will get about 10 hours on 2 fully charge batteries but I have 4 so I always have 2 topped up :P

I think I will go ahead and use it, and I will post the results on here tonight aftera full 4 hours mill session!


10hr thats a lot of use from 2 batterys.

good job anyway
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#5 User is offline   robbstech 

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Posted 08 September 2010 - 01:12 PM

View PostPyroPDC, on 08 September 2010 - 01:10 PM, said:

10hr thats a lot of use from 2 batterys.

good job anyway


Yeah it is alot of use but there is no real load on the motor so the current draw is like 2amps so actually i will get 7 hours use approx as they are both 7.5Ah each and I would never use it for more than 5 hours without charging anyway :)

Thanks for your comments
Rob
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#6 User is offline   maxman 

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Posted 08 September 2010 - 01:16 PM

You should really be in a position to turn it on/off from a distance! I find that 1hr milling is enough when using pine or willow to make very usable lift. It also reduces the "window" for any accidents.

Maxman
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#7 User is offline   darkfang77 

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Posted 08 September 2010 - 07:18 PM

What is everyone using as ball milling tubs? I can't think of a homemade type which can be durable enough.

This post has been edited by darkfang77: 09 September 2010 - 03:28 PM

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#8 User is offline   dr thrust 

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Posted 08 September 2010 - 07:32 PM

best if you remove you first comment, ive seen people taken off the forum for silly remarks.
as for milling jars, cooperman sells them, inoxia sells them, ebay as a few under rock tumblers, and manchester minerals supplies them.

This post has been edited by chris m: 08 September 2010 - 07:33 PM

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#9 User is offline   robbstech 

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Posted 08 September 2010 - 08:17 PM

View Postchris m, on 08 September 2010 - 07:32 PM, said:

best if you remove you first comment


Who? Me? What is silly about it?
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#10 User is offline   robbstech 

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Posted 08 September 2010 - 08:20 PM

I used the mill today to mill a 100g batch of BP, it worked beautifully and the powder was extremely fine....But when I came to light it, it was a slow burner about 2 seconds for 2 gram.
Check my other recent thread to find out more!
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#11 User is offline   dr thrust 

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Posted 08 September 2010 - 08:24 PM

View Postrobbstech, on 08 September 2010 - 08:17 PM, said:

Who? Me? What is silly about it?

no not you!
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#12 User is offline   Potassium chlorate 

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Posted 08 September 2010 - 08:27 PM

View Postdarkfang77, on 08 September 2010 - 07:18 PM, said:

Shame, if I had a decent watertight/airtight bottle, I'd just chuck in some ball media and throw it into washing machine for a few hours.
What is everyone using as ball milling tubs? I can't think of a homemade type which can be durable enough.


I use a piece of a 5" plastic mortar tube. The jar and the mill were made by another guy, though, from whom I bought it, but they're homemade anyway.
"This salt, formerly called hyperoxymuriate of potassa, is
used for sundry preparations, and especially for experimental
fire-works."

Dr. James Cutbush
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#13 User is offline   robbstech 

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Posted 08 September 2010 - 08:33 PM

View Postchris m, on 08 September 2010 - 08:24 PM, said:

no not you!


:rolleyes:
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#14 User is offline   al93535 

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Posted 09 September 2010 - 11:29 PM

What about pyro dust accumulating in the motor? Or a spark being produced when you make a connection to the battery?
The more I learn, the more I know I don't know.
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