I have just tested a new method of producing 'same day burst' for shell making in a hurry...
My favourite substrate for 4" and above shells is granulated corn cob, available cheaply in all good UK pet shops as 'desert substrate for reptiles'. It makes a low density, rock solid burst with good flame propagation but usually takes several days to dry.
As you buy it, the corn cob it's quite dense, about 550g per litre, about the same as meal dust from the mill. You'll want to coat it 3:1 with BP by mass.
Soak the corn cob in hot water for 30 minutes and you'll see it swell and double in volume. Drain it and dry in a low oven for 1 hour - it keeps its expanded volume when done. Throw this in to your star roller and add small increments of BP with 4% dextrin screened in, spraying with 20% IPA in water. In no time you'll have burst granules of 3-4mm diameter with very little wasted powder.
If placed in a warm drying cupboard the burst is quite usable within a day.
Edited by BrightStar, 16 April 2008 - 11:39 AM.