What comp are you using in 1lb motors ?
I use 13/7/2 with 5% #40 to dust charcoal added after milling.
I also granulate with no dextrin, makes it cleaner when ramming !
I've always used the following formula:
Pot Nitrate 60%
C ( airfloat) 10%
C (80#) 18%
C (40#) 2%
S 10%
Screen everything together ( bar 80# and 40# Charcoal) through a 150 or 100 mesh screen 3 times.
Mix in the 80 and 40 mesh charcoal
Dissolve 2% red gum in IPA and add to composition.
Granulate roughly through a 4 mesh screen.
This gives a lovely, long charcoal tail and is perfect rocket fuel without ball milling.
You can just use all airfloat charcoal instead of the different mesh sizes, but you won't get the charcoal tail.
I just use commercial hardwood charcoal, no super-reactive stuff.
Regards, Chris.